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KTRONICS battery Multicycler Review

I bought this nicad battery cycler just over two years ago, so I suppose I had better do a review of it. (I can’t keep saying to the editor that “I’m still testing it”!!)

I purchased it off 436 Model shop in New Plymouth. At the time, they were having a bit of a clearance sale, so I paid $285 for it. They now retail at $380.

I’ll cheat here and quote the “blurb” from the advertisement for it to list the features:

  • Two channels operating independently of one another.
  • Each channel can either Discharge only, Charge only or Cycle nicad battery packs ranging from 1 to 10 cells in size and from 100 to 4000 mAH in capacity.
  • Two counter displays per channel. One for minutes and one for milliamp-hours.
  • A bargraph display which indicates the time remaining for completion of charge.
  • Charger either switches off or switches to a standby charge after 16 hours of charging.
  • Detection and indication of incorrectly connected battery packs. This prevents damage to both the Multicycler and the battery packs.
  • Power failure protection. Operation is suspended during a power failure, and is restored after power has been restored.
  • The Ktronics Multicycler can be programmed to cycle any battery pack up to 10 cells in size (12volts) and 4000 mAH in capacity on each of its two channels.

I had never bothered with a nicad cycler before, and had just relied on the good old charger you get with your Radio-gear to take care of things. As I had more than one model, I needed another charger, so at the sale price, I decided to get this one.

Looking back now, I am convinced they are “worth their weight in gold”. I explain:…

We helicopter sorts are always looking for ways to improve/modify our toys, to hopefully prevent (or at least reduce to a minimum) the chance of it plummeting from above. We (should!) go to great lengths to: reduce vibration (radio gears biggest killer/enemy), friction, to improve security of items (loctite, double sided servo tape, rubber bands, masking tape etc. for keeping it all together) etc. So, in my mind, the weakest link in the chain is the possibility of a radio related failure. It is usually totally catastrophic to say the least, not to mention dangerous to all nearby.

So, range checking before the first flight of the day, re-checking insulation/security of the receiver and battery/switch connections etc. are just part of the checks we can do to minimise the risks.

So, I think if there is going to be a radio failure, it will probably be battery related.

Which leads me to cyclers.

With the old standard charger, it was a case of putting the batteries on charge about 15 hours prior to the next mornings departure, and hoping for the best. Unfortunately, there are several areas where you could be let down:

- If your batteries aren’t nearly totally flat, you’ll be overcharging them.
- If there is a power cut through the night, how will you know? (Apart from the microwave blinking at you!) Who actually checks their TX or RX voltage/output before the first flight??
- You won’t know if one of the packs has a faulty cell as there is no way of telling this from the charger

A cycler does a good job of warning you of the above events.

After a days flying, I check the time “on” from my transmitter, and then discharge both the batteries using the discharge only function. This tells me very accurately how many milliamp hours each pack had left. It is very obvious if one of the packs is dangerously low, and instantly points to a faulty cell (as a matter of interest, I also check the receiver pack with a battery checker that puts a 1 AMP load on it for 10 seconds, straight after each flight. Some may call me paranoid…). If the cyclers discharge function is all OK, I know that I’ve (theoretically) got at least one more good safe charge left in them for next week.

Also, next Saturday afternoon, I know the packs are flat and I won’t be overcharging them. (Some may argue that it’s not good to leave nicads totally discharged, but for 6 days, I’ve never had a problem yet).
I have not experimented with “peak detection” chargers though. This Ktronics unit only does a flat 16hr charge. You can fool it by telling it that you’re charging a bigger pack, so you can actually fast charge packs (good for when the weather has been lousy for the last 6 days, and fines up Sunday morning after you haven’t bothered to charge your batteries! However, I would not recommend fast-charging too often, ‘cause if you forget about them or muck up your calculations, you’ll fry them very quickly!).
So, some of the really tricky peak detection tricky chargers, may be a little kinder to your nicads, as they are set to turn off immediately they are at their peak.

Also, this cycler just carries on as if nothings happened if there is a power cut. The charging display on this unit is a bar-graph, each bar represents 1 hours charge to go, so again it’s obvious if there’s been a problem through the night.

After 16 hours, I set my cycler to automatically turn to “trickle” charge (1/10 normal charge rate) to keep them topped up for a couple of hours, before I venture out (Auckland weather quite often dictates a few hours pause waiting for it to clear!).

As I mentioned this unit can do 2 packs independently at different rates etc. I would prefer a 4 channel unit, as I have more than one set of nicads. However, when I want to take two models out flying, I will cycle one set the day before. As I have monitored their performance through numerous charges/discharges, I can be reasonably confident they’ll hold their (enough) charge for a few flights the next day. That’s the beauty of it, it picks up problems before you’d normally realise.

This review has actually turned out to be more of a review in general of cyclers and preventative maintenance, rather than this Ktronics Multicycler, but I hope it’s impressed upon you, the necessity of maintaining ALL of your gear, and minimising risks. This particular cycler is great, and does everything I want it to do (apart from more than 2 packs simultaneously) and is really easy to operate and program.
It has saved me from 1 potential crash -it picked up a faulty cell which didn’t hold all of it’s charge properly- so it has well and truly paid for itself. It is cheap insurance!!

Safe flying…

Steve Engle